We upgraded one of our core switch from a 4507R to a 6509-E. While moving a 3750 distribution stack switch connection, we changed the uplink port of the stack from 1/0/25 to 4/0/25 (from switch 1 to switch 4). Switch 2 is the stack master switch.
The strangest thing happened: process CPU shot up to ~90% compare with ~10% as before.
3750_Stack#sho proc cpu | exc 0.00
CPU utilization for five seconds: 88%/15%; one minute: 62%; five minutes: 62%PID Runtime(ms)   Invoked      uSecs   5Sec   1Min   5Min TTY Process
51     11511131023271962          1  0.31%  0.19%  0.24%   0 Fifo Error Detec
81      363750 181272000          2  0.15%  0.03%  0.04%   0 hpm main process
85     4191815  30304200        138  0.31%  0.13%  0.10%   0 hpm counter proc
86    16179917  86606818        186  0.15%  0.08%  0.06%   0 HRPC pm-counters
116     2304082 454784198          5  6.38%  1.71%  1.52%   0 Hulc LED Process
169    17070389  78940409        216 60.54% 42.65% 42.44%   0 IP Input     
Where IP Input process CPU Utilization is way off the norm.
Reading up on troubleshooting high CPU on Cisco routers, troubleshooting High CPU Utilization in IP Input Process, troubleshooting high CPU on Catalyst 3750 Series Switches, and supportwiki 3750 high CPU didn't yield any fruitful result.
Further searching on bug tool kit resulted in a bug that has similar description to what we ran into:"Catalyst3750 removes its hardware forwarding information in certain condition. This will result in software forwarding" which explains why our CPU is so high. The suggested work around is to shutdown and bring back up the interface in question. We did that and boom! the process CPU come back down to normal again!
I learned a thing or two about Catalyst 3750 Series Stackwise operation:
Troubleshooting with Stack, and commands such as "show platform..." and "remote command".
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